Capabilities

PWR are your global partner for all aspects of thermal management of complex cooling systems.

This can range from top end racing cooling like Formula 1 and NASCAR down to having a better radiator in your 4X4 for when the going gets tough. The combination of expert cooling knowledge of our engineers and sales team, an unrivaled range of aluminium coil, tubes, sheet and fin options, an experienced drawing team of cooling designs, a manufacturing environment where we can seamlessly swap between different job set-ups and configurations, and staff who are dedicated to getting the product right all combine to let PWR tailor solutions to your requirements and not just sell you something from the catalogue.

PWR continuously evolve their own array of equipment along with employee development and training to support and fulfill rigid requirements of their customers.

Additive Manufacturing / 3D Printing

Additive manufacturing has been growing in capabilities and effectiveness for more than a decade, but it has been only recently that the technology has matured enough to breakthrough into many industries. While polymer resins and plastics were forerunners for additive manufacturing (or 3D printing), the aerospace industry played a significant role in the development of […]

Certifications / Accreditations

AS9100 ISO 14001:2015 DECS Registered for MIL exports ITAR Compliant CAGE: Z0UP5 DUNS: 740065990

Clean Room and Assembly Services

In the constant search for performance and delivering cutting edge cooling technology to our customers, PWR has built a world class clean room assembly facility. Four isolated, temperature-controlled rooms allow PWR, independent management of complex precision assemblies for some of PWR’s state of the art heat exchanger solutions. These rooms enable PWR to maintain strict […]

Coatings and Cleaning Processes

PWR deliver a number of “Special Process” surface treatments and coatings as per international standards and specifications. These Special Processes are carried out in a purpose built, automated, and controlled chemical processing facility, enabling consistent, high quality results for products undergoing treatments such as pre aluminium vacuum braze cleaning, type II chromate conversion coating, type […]

CNC Machining

Machining at PWR can be broken-down into three various sections but also allowing different options in each section. 3 Axis Machining: With currently 11 machine cells available ranging in X travel from 710 mm to 1525 mm and spindle RPM of 14,000 component manufacturing can be finite optioned to suit drawing specification and best machine […]

CNC Sheetmetal and Stamping

The sheet metal department is a key area in the PWR facility that services many other departments including but not limited to core build teams, fabrication/assembly teams, cold plate/micro matrix build teams, and prototyping/testing teams. The supply of sheet metal components to these areas makes for a high demand environment and it is critically important […]

CT Scanning

Weighing approximately 32 tonne, PWR’s largest investment to date in a single piece of test equipment occurred with the purchase of one Yxlon FF85 CT scanner. With an inspection envelope of 1000mm height x 850mm diameter, parts as big as 2000mm height x 1500mm diameter may be interrogated layer by layer with full 360° rotation. […]

Engineering and Design

To remain at the cutting edge of Advanced Cooling Technology, PWR employs an extensive Engineering and Design resource, assembled to compliment the state-of-the-art manufacturing facility. In addition to and drawing from an extensive in-house R&D facility, our engineering capability allows for PWR to collaborate on projects from the initial scoping phase, through design, prototyping, testing […]

Low and High Volume Production

PWR has applied a group structure which allows the team to engage with the customer at the concept phase of a high volume production run. Partnering with customers and OEM’s at this early stage in a project allows PWR to support our customers in full to ensure the end products is engineered to provide optimized […]

Modular Assembly

In addition to the production of high-performance cooling systems, PWR have a proven track record in assisting our customers in platform integration. As a vertically integrated company with vast capabilities, PWR can manufacture complete sub-assemblies on behalf of the customer as a value-added process to streamline production at the final assembly plant. PWR can manufacture […]

Prototyping and Custom Manufacturing

PWR Advanced Cooling Technology specialises in the design and manufacture of prototype and custom heat exchange products and is resource ready for all of your additive manufacturing and billet machining requirements. From the beginning, PWR identified that not every customer or indeed project requires the same thermal management solution to achieve a desired outcome. In […]

Quality Control

PWR Computed Tomography Weighing approximately 42 tonne, PWR’s largest investment to date in a single piece of test equipment occurred with the purchase of a Yxlon FF85 CT scanner. With an inspection envelope of 1000mm height x 850mm diameter, parts as large as 2000mm height x 1500mm diameter may be interrogated layer by layer with […]

Research and Development

PWR’s research and development (R&D) capabilities are constantly evolving with the times. With global markets and customer requirements forever changing, and ongoing advancements in technology and materials science, PWR continue to diversify their skills and R&D capabilities across a range of key areas. Although PWR’s global success grew rapidly from within the motorsport industry, in […]

Simulation

PWR relies on simulation not only to shorten the time to market of product development but also to improve the thermohydraulic performance of each product design, a major differentiator especially in the very competitive environment of motorsport, one of the major characteristics of which being the very short development cycles. PWR can use different simulation […]

Testing and Validation

PWR is well equipped to undertake a broad range of in-house testing to satisfy stringent customer requirements whilst maintaining the shortest production turnaround time possible. Rigorous testing procedures follow the entire production cycle through every step, from the acquisition of raw materials to the design and manufacturing of final products ready for delivery. PWR have […]

Tooling, Jig and Fixture Design and Manufacture

Ensuring PWR Advanced Cooling Technology remains agile to customer demand and capable of producing finished heat exchanger assemblies with complex geometries to the finest tolerances, requires significant Tooling, Jig and Fixture design capability. The tooling and fixtures required to produce our cutting-edge cooling solutions are developed by our experienced design team with a focus on […]

Vacuum Brazing and Heat Treatment

Aluminium Vacuum Brazing is a fluxless brazing process that is performed under high vacuum in a heated chamber using pre-placed or clad aluminium filler material. This process allows for the incorporation of internal fluid passages or galleries that can be used for the control of heat inputs/outputs of components that have specific heat operating ranges. Some […]

Welding and Fabrication

PWR Advanced Cooling Technology’s talented fabrication team are experienced in custom manufacture of bespoke aluminium heat exchanger assemblies. Quality orientated, our welders receive product specific training and adhere to multiple welding standards while maintaining quality processes in alignment with AS9100. The fabrication department utilises the latest technology in Miller gas tungsten arc welders (GTAW) to […]